The production of 1 ton of iron requires 1.4 tons of ore or other iron bearing material; 0.5 to 0.65 tons of coke; 0.25 tons of limestone or dolomite; and 1.8 to 2 tons of air. Byproducts consist of 0.2 to 0.4 tons of slag, and 2.5 to 3.5 tons of blast furnace gas containing up to 100 pounds (lb) of dust.
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Ramesh Singh, in Applied Welding Engineering (Third Edition), 2020. Smelting. Smelting is an energy intensive process used to refine an ore into a usable metal. Most ore deposits contain metals in a reacted or combined form, such as magnetite (Fe 3 O 4), hematite (Fe 2 O 3), goethite (αFeO(OH)), limonite (generic formula for limonite is FeO(OH)·nH 2 O), and siderite (FeCO 3), which are iron
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